行业解决方案

汽车行业AGV解决方案

汽车行业是AGV应用较为成熟的行业之一。根据汽车工艺和AGV工作环境来区分的话,可以分成四大车间和室外的应用。其中总装车间应用最为成熟,总装车间的AGV应用主要以SPS和装配方式为主,其次是车身焊装车间,车身焊装车间的AGV主要是以外购零件和分总成的转运为主;再则是冲压车间,冲压车间主要是零件下线端使用AGV,目前大多数都是采用潜入或者叉车式AGV.

The application of AGV is fairly matured in car industry. AGV can be applied in outdoor areas as well as 4 different types of workshops, which is classified according to car manufacturing and the working conditions of AGV. The most matured application of AGV is in the main assembly workshop, where AGV is mainly used as SPS or assembling mode. Car body welding plant also has AGVs that mainly aims to transfer purchased parts and sub-unit. In press shop, forklift AGVs and flatbed AGVs are usually used to transfer parts from drop off line.

 

1.1. 冲压车间

1.1.1. 生产线后端零件下线(生产线边到冲压仓库)

国自AGV能够代替人工,完成自动将成品件从冲压生产线边搬运至仓库的任务。AGV采用激光、磁导等多种导航,根据现场应用需求选择负载式或叉式车型,负载1-2t,速度为0.6-0.8m/s

Using of Guozi AGV can replace manual operate to complete the task of transporting product from punching line to the warehouse. AGV has multiple guiding measures such as laser guiding and magnetic guiding, etc. Either flatbed vehicle or forklift vehicle can be used depend on the need. Both of these models can carry 1 to 2 tons of goods with a speed ranged from 0.6m/s to 0.8m/s.

1.2. 焊装车间

 

1.2.1. 分总成零件空间切换(上个工段到下个工段)

国自AGV能够实现焊装车间分总成零件空间转移的功能,代替人工,将分总成零件搬运至下个工段。

选用潜入牵引式AGV,采用磁导航,牵引力2t,速度0.4-0.6 m/s。

Guozi AGV can transfer the parts in welding workshop. It can replace conventional labor to carry the parts to the next workshop.

Flatbed dragging AGV with magnetic guiding system can be used. It can drag goods up to 2 ton with a driving speed ranged from 0.4m/s to 0.6 m/s.

1.2.2. 外购和冲压零件的上线(仓库到线边)

国自采用牵引式AGV和E-frame方式来实现外购零件的转运和生产线边的空满箱自动切换,来解决线边零件切换的人工问题,并且节约线边空间。

The transferring of purchased parts and replacing of empty box with packed box can be done with the help of Guozi pull vehicle AGV and E-frame. It can reduce the labor used and save space.

1.3. 总装车间

1.3.1. 总装零件线边配送(排序区到线边)

总装上线物料多为SPS排序物料,主要包括内饰线,玻璃线、仪表线、前端模块、外装、发动机线等。上线零件从排序区搬运至总装线边,

一般采用潜入牵引式AGV,一次拖运1-4节料架。AGV采用磁导航,牵引力1t,速度0.4m/s。

除潜入牵引式AGV外,移载式AGV及牵引式AGV+E-frame的方式,应用也比较广泛。

 

The material in assembly line is usually SPS ranged materials including purflings, glass wires, instrument wires, modules, housing and motors, etc. The material needs to be transferred from arranging area to the side of assembling line.

 

Usually flatbed pull vehicle AGV is used. It can carry 1 to 4 carriages at a time. It is guided with magnetic lines. It can pull up to 1 ton with a driving speed of 0.4 m/s.

Load vehicle AGV or pull vehicle AGV+E-frame are other alternatives that is widely used in assembling workshop.

 

1.3.2. 总装高架库零件出入库(仓库到排序区或者线边)

国自叉式堆高AGV可完成高架库零件的出入库任务,将塑箱零件从高架库上搬运至SPS排序区,或直接到总装线边。

该车型采用激光导航,载重1t,举升高度4m以内,速度0.6m/s。出入库的搬运指令,一般通过WMS系统下发,自动化程度较高。

Guozi lifting type forklift vehicles can transfer parts in to or out of the high areas on in the warehouse. It can either transfer the parts to the SPS arranging area or carry them directly to the side of assembling line.

The AGV is guided with lasers. It can carry parts up to 1 ton and lift the parts to a maximum height of 4 m. It travels at 0.6 m/s. WMS system is usually used to give orders to AGVs. It is almost completely automated.

1.4. 室外环境(外库到生产车间)

室外环境的牵引式AGV可负责将外库的零部件搬运至生产车间,AGV采用无需反光片的激光导航,在雨雪天气也可使用,牵引力可达12t,运行速度可达8km/h。结合AGV交通管理系统,保证道路行驶安全。

 

Outdoor pull vehicle AGV is responsible of carrying parts from outdoor area into the workshop. The AGV is guided with laser without any mirror. It can be used in rainy or snowy weathers. It can pull 12 tons of goods and drive at 8km/h. With its AGV traffic manage system, the AGV can ensure the safety on its routes.

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