行业解决方案

轮胎行业AGV解决方案

随着行业经济效益的下滑,橡胶轮胎厂存在用工难、劳动力成本上升、工装设备维修费用高、物料先进先出管理困难等问题,国自AGV不仅可以代替搬运工节省人工成本同时可以最大化的减少现场工装的损耗维修费用,并且AGV系统能实现半制品物料的智能管理保证先进先出。目前在密胶、压出/压延/挤出、成型、硫化工艺环节均可采用国自AGV进行搬运物料。


As rubber tier industry is going downhill, rubber tier factories are facing many problems. It is hard for factories to hire labors since the cost of labor is on rise. The cost of repairing equipment in factories is high. It is hard for the factory to manage the transport of materials. The applying of Guozi AGV solves many of these problems by replacing labors and equipment with AGVs. It can reduce the cost of labors and the cost of repairing equipment. Moreover, AGV system can manage the transfer of half-done product material. At present, AGV can be used to transfer materials for extrusion, rolling, molding and vulcanization process.

1.1. 胶料搬运

1.1.1. 密炼车间胶料搬运(叠片机至缓存区)

可采用AGV系统解决方案,负责将叠片机生产出来的胶料搬运至胶料车间的缓存区,再配送至全钢或者半钢车间,实现胶料的自动化搬运。

胶料托盘多为定制托盘,承重在1.5t左右,叉式堆高/平衡重式AGV较适用。AGV采用激光导航,负载1.6t,速度1.5m/s。

AGV system can be used to carry sizing material, which is produced by a gasket cutter, from workshop to buffering area then carry them to full iron or semi iron workshop. It makes the process of transferring sizing material automatically.

The tray used as sizing material containers are customized with loading-bearing around 1.5 t. Laser guided lifting-type forklift AGVs and balanced weighted type AGVs are suitable for the task of transferring sizing material. These AGVs are laser guided. They can carry up to 1.6 tons with a driving speed of 1.5m/s.

     

1.1.2. 全钢半钢生产车间胶料搬运(缓存区至压出/压延/挤出区)

胶料可通过叉式堆高/平衡重式AGV配送至全钢半钢生产车间的胶料缓存区,再根据生产节拍要求上线,实现跨车间的胶料配送。叉式堆高/平衡重式AGV,采用激光导航,负载1.6t,速度1.5m/s。

Sizing material can be transported to the buffering area of full iron or semi iron workshop with the help of lifting-type forklift AGV/ balanced weighted type AGV. According to the pace of production, the vehicles can transfer sizing material among workshops. These AGVs are laser guided. They can carry up to 1.6 tons with a driving speed of 1.5m/s.

 

1.2. 半制品搬运

1.2.1. 胎面/胎侧搬运(压出/压延/挤出区至成型区)

潜入式重载AGV能实现将多层架或百页车从压出/压延/挤出设备搬运至缓存区,再从缓存区搬运至成型机区。潜入式重载AGV采用磁导航,负载5t,速度0.5m/s。

Flatbed heavy weighted AGV can transfer multi-deck trestle/shutter car from extrusion area to buffering area and then take them to molding area.

Flatbed heavy weighted AGV is laser guided. It can carry up to 5 tons with a driving speed of 0.5m/s.

 

  

1.2.2. 其他半制品搬运(从半制品缓存区到成型区)

成型机的原料供给一般有5-6种半制品,除胎面、胎侧外,其他半制品多采用工字轮存储。可采用叉式搬运AGV,将工字轮从存储区搬运至成型机。

Normally, 5-6 types of half-done product (not include surface of tier or side of the tier), is stored in spools and provided to molding machine. Forklift AGV can be used to carry spools from storage area to molding area.

 

  

 

1.3. 胎胚搬运

1.3.1. 全钢胎胚搬运(成型设备至硫化设备)

胎胚工装车一般选用叉式搬运AGV,另外也可采用双侧叉型AGV,可同时搬运多个工装车,提高生产效率。两种AGV均采用激光导航,负载1t,速度1.5m/s。

Tooling car is usually transported with a forklift vehicle AGV or a bilateral forklift vehicle AGV, which can carry multiple tooling cars at a time. The using of AGV forklift vehicles makes the process more efficient. Both of these AGVs are laser guided. They can carry up to 1 tons with a driving speed of 1.5m/s.

 

 

除此以外还可采用立体库结合AGV的物流方案,生胎成型完成后,直接进入立体库;通过立体库输送至硫化车间,再由AGV配送生胎硫化机位,并且实现硫化机直接抓取生胎硫化。

Another alternative is to use AGV together with high-rise warehouse. When raw tier is ready, it will be sent directly to high-rise warehouse and then sent to vulcanizing workshop. AGV will then send raw tier to vulcanizing machine and vulcanize the tier. 

1.3.2. 半钢胎胚搬运(成型至硫化)

半钢台硫化时间短,厂区通道较小,胎胚从喷涂机出来后直接入库,再根据硫化机需求直接送至硫化机台。

Semi-steel tier require less time to vulcanize. The passageway is narrow. The tier is sent out from the coating machine and take into the warehouse. It is then sent to vulcanizing machine to meet the requirement.

 

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